Cosmetic Packaging Pouches With Spout Cap
Cosmetic packaging pouches and liquid stand-up pouches with spouts combine the dual advantages of plastic containers and flexible packaging . They are not only lightweight and environmentally friendly , but also have the characteristics of being easy to pour , facilitating filling , repeated sealing , and good-looking shelf placement . It can be used as the limitation of bottle refilled and disposable packaging
Spout pouches for personal care products are growing in demand, especially for refill packaging, travel-sized packs, and eco-friendly solutions. These products usually include lotions, shampoos, conditioners, body wash, gels, creams, and more — and they require chemical resistance, puncture strength, and leak-proof sealing.
Recommended Material Structures for Personal Care Spout Pouches
✅ Option 1: PET / NY / PE (Most Common and Cost-Effective)
- PET: Strong, printable outer layer with good stiffness
- NY (Nylon): Adds durability and puncture resistance
- PE (Polyethylene): Inner layer with good chemical compatibility
✔️ Ideal for:
- Shampoo, conditioner, body wash
- Liquid soaps, hand sanitizers
- Hair masks, lotions
✅ Option 2: PET / AL / NY / PE (High Barrier or Light-Sensitive Products)
- Adds aluminum foil for full protection against oxygen, moisture, and UV light
- Suitable for essential oil-based products, natural cosmetics, or premium skincare
✔️ Ideal for:
- Anti-aging creams
- Herbal skincare lotions
- Natural oil-based products
✅ Option 3: PET / NY / CPP or RCPP (Heat-Resistant / Sterile Products)
- CPP/RCPP: Better seal strength and heat resistance (RCPP is retortable)
- Use when hot filling, sterilizing, or packing product under pressure
✔️ Ideal for:
- Medicated gels
- Sterile creams or lotions
- Refillable hot-fill cosmetic sachets
Eco-Friendly / Refill Packaging Pouch Options
Mono-Material PE or PP (designed for recyclability)
- Laminated with multiple PE or PP layers to maintain strength and flexibility
- Can be used with compatible spouts and caps made from the same material
- Often paired with refill station programs
Design Options & Features
| Feature | Description |
|---|---|
| Spout sizes | 8.6mm (small), 10mm (standard), 16–22mm (thicker products) |
| Caps | Tamper-evident, screw caps, flip-top caps |
| Finish | Matte, gloss, soft-touch for premium look |
| Volume Range | 10ml (sample) to 2L (refill pouch) |
| Pouch shape | Stand-up, flat, shaped, or gusseted bottom |
| Thickness | 100–160 microns depending on viscosity and weight |